Vehicle

ABSTRACT

A vehicle shown herein is a side by side powersports vehicle having a utility bed recessed in the rear body portion below an upper surface, the utility bed forming a stepped portion relative to the rear body portion and having a maximum lateral width greater than a diameter of at least one of the wheels, and a minimum width less than a diameter of at least one of the wheels, whereby a spare wheel may be stored on the stepped portion of the utility bed. As shown herein, the utility bed is defined as a removable tub, which can be removed from the rear body portion. The utility bed has defined troughs in a floor thereof angled rearwardly wherein the utility bed has drains which drain away from any heat source of the vehicle. The seats of the vehicle allow longitudinal movement and tilt capability.

RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No.16/244,462, filed Jan. 10, 2019, which claims priority to U.S.Provisional Patent Application Ser. No. 62/615,684, filed Jan. 10, 2018,the subject matter of which are incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to side-by-side vehicles and all-terrainvehicles.

BACKGROUND OF THE INVENTION

Generally, all-terrain vehicles (“ATVs”) and utility vehicles (“UVs”)are used to carry one or two passengers and a small amount of cargo overa variety of terrains. Due to increasing recreational interest in ATVs,specialty ATVs, such as those used for trail riding, racing, and cargohauling have entered the market place. Most ATVs include seating for upto two passengers which are either seated side-by-side or with thepassenger positioned behind the driver of the ATV. Side-by-side ATVs, inwhich the driver and passenger are seated beside each other on laterallyspaced apart seats, have become popular because of the ability to allowthe passenger to share the driver's viewpoint.

SUMMARY OF THE INVENTION

In one embodiment of the invention a vehicle comprises a frame; frontand rear wheels; a powertrain drivingly coupled to the front and rearwheels; a seating area comprising side by side seats; a cab framepositioned over the seating area; a rear body portion having an uppersurface and comprising a utility bed recessed in the rear body portionbelow the upper surface, the utility bed forming a stepped portionrelative to the rear body portion and having a maximum lateral widthgreater than a diameter of at least one of the wheels, and a minimumwidth less than a diameter of at least one of the wheels, whereby aspare wheel may be stored on the stepped portion of the utility bed.

In another embodiment of the invention a vehicle comprises a frame;front and rear wheels; a powertrain drivingly coupled to the front andrear wheels; a seating area comprising side by side seats; a cab framepositioned over the seating area; a rear body portion having an uppersurface and comprising a utility bed recessed in the rear body portionbelow the upper surface, wherein the utility bed is defined as aremovable tub, which can be removed from the rear body portion.

In another embodiment, a vehicle comprises a frame; front and rearwheels; a powertrain drivingly coupled to the front and rear wheels; aseating area comprising side by side seats; and a rear body portionhaving an upper surface and comprising a utility bed recessed in therear body portion below the upper surface, the utility bed havingdefined troughs in a floor thereof angled rearwardly wherein the utilitybed has drains which drain away from any heat source of the vehicle.

In another embodiment, a vehicle comprises a frame; front and rearwheels; a powertrain drivingly coupled to the front and rear wheels; aseating area comprising side by side seats; a radiator positionedforward of the seating area for cooling components of the powertrain;and a headlight positioned forwardly of the radiator, the headlighthaving a notched area at a rear side thereof with the radiatorpositioned within the notched area, such that at least a portion of theheadlight is positioned rearwardly of a forwardmost position of theradiator.

In another embodiment, a vehicle comprises a vehicle frame; front andrear wheels; a powertrain drivingly coupled to the front and rearwheels; a seating area comprising at least one seat; a seat frameallowing longitudinal movement of the seat relative to the vehicleframe, the seat frame comprising longitudinally extending tubes coupledto the frame; and followers coupled to side edges of the tubes, to guidethe seat relative to the vehicle frame.

In yet another embodiment, a vehicle comprises a vehicle frame; frontand rear wheels; a powertrain drivingly coupled to the front and rearwheels; a seating area comprising at least one seat, the seat having aseat bottom and a seat back; a shoulder harness assembly, comprising aseat belt retractor coupled to the frame forward of the seat, the seatbelt extending under the seat bottom and rearward of the seat back, theseat belt extending over a top of the seat back and over the front ofthe seat back.

In another embodiment, a vehicle comprises a frame; front and rearwheels; a powertrain drivingly coupled to the front and rear wheels; aseating area comprising side by side seats; a cab frame positioned overthe seating area, wherein the cab frame comprises: a single left sideframe tube coupled to the frame at a position forward of the seatingarea and at a position rearward of the seating area with an intermediateframe tube portion over the seating area; a single right side frame tubecoupled to the frame at a position forward of the seating area and at aposition rearward of the seating area with an intermediate frame tubeportion over the seating area; a left triangular brace coupling the leftside frame tube to the frame; and a right triangular brace coupling theright side frame tube to the frame.

In another embodiment, a vehicle comprises a frame comprising a mainframe portion and a front removable frame portion; front and rearwheels; a front suspension coupled to the front removable frame portionwith the front wheels being coupled to the front suspension; a rearsuspension coupled to the main frame portion with the rear wheels beingcoupled to the rear suspension; and a powertrain drivingly coupled tothe front and rear wheels; whereby the front removable frame portion maybe removed from the main frame portion.

In another embodiment, a vehicle comprises a frame comprising a mainframe portion and a front removable frame portion; front and rearwheels; a front suspension coupled to the front removable frame portionwith the front wheels being coupled to the front suspension; a rearsuspension coupled to the main frame portion with the rear wheels beingcoupled to the rear suspension; and a powertrain drivingly coupled tothe front and rear wheels; whereby the front removable frame portion maybe removed from the main frame portion.

In another embodiment, a seat assembly comprises a seat frame having aseat bottom frame and a seat back frame; and individual pads coupled tothe seat bottom frame and the seat back frame to define a cushionedseat.

In another embodiment, a seat assembly comprises a seat having a seatback and a seat bottom; a seat mount for coupling the seat, the seatmount being rotatably fixed about a rear transverse axis and beingmovable at a front end thereof to vary the tilt of the seat; and aretaining mechanism to retain the seat mount in various tilt positions.

In another embodiment, a continuously variable transmission (CVT)comprises an inner cover having a plurality of bosses surrounding anouter periphery thereof; an outer cover having a plurality of bossessurrounding an outer periphery thereof, wherein the bosses on the outercover align with the bosses on the inner cover; and fasteners extendingthough the plurality of bosses on the inner and outer covers to retainthe outer cover to the inner cover, the fasteners having a retentionportion thereon which retains the fastener within the boss on the outercover when the fastener is removed from the boss on the inner cover.

In another embodiment, a vehicle comprises a frame; front and rearwheels; a steering assembly which both tilts and telescope, the steeringassembly including a frame portion, a steering column, a wiring housingextending generally along the steering column, a disengagement member,where the disengagement member allows the frame to tilt up and down, asteering wheel coupled to the steering column, and a coiled wireextending though the wiring housing and at least partially wraps aroundthe steering column with an end of the coiled wire terminated within thesteering wheel, whereby the coiled wire can expand and contract withinthe wiring housing for tilt and telescope and can expand around thesteering column during turning of the steering wheel.

Finally, in another embodiment a vehicle comprises a frame; front andrear wheels; a powertrain motively coupled to the wheels; an air intakesystem for drawing ambient air into the powertrain, the air intakesystem including at least one bezel for air intake and at least one ductcoupled between the bezel and powertrain, the bezel having an angledsurface thereof with a component facing forward for direct air intake,wherein the angled surface includes a vent opening for air intake.

In another embodiment, a vehicle comprises a frame; front and rearwheels; a steering assembly which both tilts and telescopes; and a gaugeis coupled to the steering assembly such that the gauge tilts with thesteering assembly but is fixed in a telescopic axis.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front left perspective view of the vehicle of the presentinvention without the body panels;

FIG. 2 is a right front perspective view of the vehicle of FIG. 1;

FIG. 3 is a right rear perspective view of the vehicle of FIG. 1;

FIG. 4 is a left rear perspective view of the vehicle of FIG. 1;

FIG. 5 is a left side view of the vehicle of FIG. 1;

FIG. 6 is a right side view of the vehicle of FIG. 1;

FIG. 7 is a top view of the vehicle of FIG. 1;

FIG. 8 is a bottom view of the vehicle of FIG. 1;

FIG. 9 is a front view of the vehicle of FIG. 1;

FIG. 10 is a rear view of the vehicle of FIG. 1;

FIG. 11 is a front left perspective view of the frame of the vehicle ofFIG. 1;

FIG. 12 is a left rear perspective view of the rear frame portion of theframe of FIG. 11;

FIG. 13 is a partially exploded view of the rear frame portion of FIG.12;

FIG. 14 is a left front perspective view of the front removable frameportion;

FIG. 15 is a partially exploded view of the front removable frameportion of FIG. 14;

FIG. 16 is a rear left perspective view of the front removable frameportion of FIG. 15;

FIG. 17 shows a right rear perspective view of the right and leftcouplers of FIG. 15;

FIG. 18 shows a right front perspective view of the couplers of FIG. 17;

FIG. 19 shows another version of the front removable frame portion ofFIG. 14;

FIG. 20 is a front left perspective view of the front removable frameportion exploded away from the main frame portion;

FIG. 21 is a left rear perspective view of the front removable frameportion of FIG. 19;

FIG. 22 is a rear left perspective view of the couplers shown in FIG.20;

FIG. 23 is a front right perspective view of the couplers of FIG. 22;

FIG. 24 shows a lower left perspective view of the drive shaft support;

FIG. 25 shows a partially exploded view of FIG. 24;

FIG. 26 shows the bearing of FIG. 25 exploded away from the support;

FIG. 27 is a front left perspective view of a first embodiment of cabframe;

FIG. 28 is an exploded view of the cab view of FIG. 27;

FIG. 29 is a cross sectional view through lines 29-29 of FIG. 27;

FIG. 30 is a second embodiment of cab frame;

FIG. 31 is an exploded view of the cab frame of FIG. 30;

FIG. 32 is a cross sectional view through lines 32-32 of FIG. 30;

FIG. 32A is a third embodiment of cab frame;

FIG. 32B is an exploded view of the cab frame of FIG. 32A;

FIG. 32C is a cross sectional view through lines 32C-32C of FIG. 32A;

FIG. 33 is a rear left perspective view of the utility bed of thepresent vehicle;

FIG. 34 is a rear left perspective view of the removable tub explodedaway from the rear body portion;

FIG. 35 is a front left perspective view of the utility bed of FIG. 33;

FIG. 36 is a rear left perspective view of the removable tub which formsthe utility bed;

FIG. 37 is a top view of the removable tub portion shown in FIG. 36;

FIG. 38 is a front left perspective view of the side-by-side seatspositioned in the frame;

FIG. 39 is a front left perspective view of the seat and seat frameassembly;

FIG. 40 is an enlarged front left perspective view of the driver's seatand the longitudinal adjustment mechanism;

FIG. 41 is an underside perspective view of the seat of FIG. 40;

FIG. 42 shows the driver's seat exploded away from the seat adjustmentmechanism;

FIG. 43 shows the seat adjustment mechanism in an exploded view;

FIG. 44 shows an exploded view of the track mechanism of FIG. 43;

FIG. 45 is a right side view of the assembly shown in FIG. 39;

FIG. 46 shows a front left perspective view of the shoulder harness onthe driver's seat;

FIG. 47 shows a right front perspective view of the shoulder harness ofFIG. 46;

FIG. 48 shows a rear left perspective view of the strap extending aroundthe back of the driver's seat back;

FIG. 49 is a front left perspective view of the retractor mechanismexploded away from the seat frame;

FIG. 50 shows a rear right perspective view of the air system of thepresent vehicle;

FIG. 51 shows a front left perspective view of the protective panellocated behind the side-by-side seats;

FIG. 52 is a view similar to that of FIG. 51 showing the protectivepanel removed from the vehicle main frame;

FIG. 53 is a front right perspective view showing the radiator assemblyand left headlight positioned adjacent to the radiator;

FIG. 54 is a top view showing the left headlight positioned adjacent tothe radiator;

FIG. 55 shows a left front perspective view of the shifter mechanism;

FIG. 56 shows the shifter mechanism exploded away from the seat frameand assembly;

FIG. 57 shows an exploded view of the shifter assembly;

FIG. 58 shows a left front perspective view of the passenger grab barassembly;

FIG. 59 shows an exploded grab bar mechanism of FIG. 58;

FIG. 60 shows a left rear exploded view of the grab bar mechanism ofFIG. 59;

FIG. 61 shows an underside perspective view of the grab bar lockingmechanism;

FIG. 62 shows a left rear perspective view of the a steering mechanismfor the vehicle;

FIG. 63 is a left front perspective view of the steering mechanism ofFIG. 62, with the wiring housing partially fragmented;

FIG. 64 is a cross-sectional view through lines 64-64 of FIG. 63;

FIG. 65 is a cross-sectional view through lines 65-65 of FIG. 63;

FIG. 66 is a cross-sectional view through lines 66-66 of FIG. 63;

FIG. 67 shows a left front perspective view of the driver's side door;

FIG. 68 shows an inside perspective view of the driver's side door ofFIG. 67;

FIG. 69 is a right rear perspective view which is an alternative to thesteering mechanism shown in FIG. 62;

FIG. 70 is a rear right perspective view of the steering wheel shown inFIG. 69, partially exploded;

FIG. 71 is a right front perspective view of the steering mechanism ofFIG. 69 partially exploded, without the steering wheel;

FIG. 72 is a partially exploded view of the wiring housing of thesteering mechanism of FIG. 69;

FIG. 73 shows an alternate cab frame for the vehicle which is analternative to the cab frames shown in FIGS. 27-32 c;

FIG. 74 is a partially exploded view of the cab frame of FIG. 73;

FIG. 75 is a cross sectional view through lines 75-75 of FIG. 73;

FIG. 76 is a front left perspective view of a passenger grab bar whichis an alternative to the passenger grab bar shown in FIGS. 58-61;

FIG. 77 shows a right rear perspective view of the passenger grab bar ofFIG. 76;

FIG. 78 is an exploded view of the passenger grab bar assembly of FIGS.76 and 77;

FIG. 79 is a front left perspective view of a removable frame assemblywhich is an alternative to the removable frame assembly shown in FIGS.14-21;

FIG. 80 shows a lower left perspective view of the frame of FIG. 79 withthe removable frame portion shown exploded away from the remainder ofthe frame;

FIG. 81 shows a lower perspective view of the removable bearing which isan alternative to the bearing shown in FIGS. 24-26;

FIG. 82 is an upper left perspective view of the bearing assembly ofFIG. 81;

FIG. 83 shows a front left perspective view of the cooling assembly ofthe vehicle with the mounting location of the voltage regulators forwardand above the radiator shroud;

FIG. 84 shows an exploded view of the assembly shown in FIG. 83;

FIG. 85 shows a front left perspective view of the radiator shroud shownin FIG. 83;

FIG. 86 shows a front left perspective view of the seating area which isan alternative to the seating area shown in distress in FIGS. 38-49;

FIG. 87 is a view similar to that of FIG. 86 having removed the mainvehicle frame;

FIG. 88 is a view similar to that of FIG. 87 showing an enlarged view ofthe seat adjustment mechanism;

FIG. 89 shows a front left perspective view of the seat frame;

FIG. 90 is an exploded view of the seat frame of FIG. 89;

FIG. 91 shows a front right perspective view of the longitudinallymovable track system of FIG. 86;

FIG. 92 shows an underside perspective view of the track system of FIG.91 coupled to the bottom of the driver's seat;

FIG. 93 is a front right perspective view of the track system and theseat of FIG. 92;

FIG. 94 shows an underside perspective view of the seat of FIG. 92showing the release mechanism exploded away from the remainder of theseat;

FIG. 95 shows a left front perspective view of the seat releasemechanism shown in FIG. 94;

FIG. 96 shows a right rear perspective view of the seat releasemechanism of FIG. 95;

FIG. 97 shows a view similar to that of FIG. 96 showing the componentsof the release mechanism exploded;

FIG. 98 shows a cross sectional view through lines 98-98 of FIG. 95,with the seat in the latched position;

FIG. 99 is a cross sectional view similar to that of FIG. 98 showing theseat released in the unlatched position;

FIG. 100 shows a left front perspective view of an air intake system ofthe vehicle which is an alternative to that shown in FIGS. 50-52;

FIG. 101 is a rear perspective view of the air intake system of FIG. 100with the vehicle frame removed;

FIG. 102 shows an air intake vent of the air intake system of FIG. 100;

FIG. 103 is a view similar to that of FIG. 100 showing the removablepanel of the vehicle positioned forward of the air intake system;

FIG. 104 is a view similar to that of FIG. 103 showing the upper portionof the panel removed;

FIG. 105 shows an exploded view of the entire panel;

FIG. 106 shows a front left perspective view of a seat assembly;

FIG. 107 is a view similar to that of FIG. 106 showing the cushionportions of the seat removed;

FIG. 108 is a view similar to that of FIG. 107 showing the backside ofseveral of the cushions showing their latching features;

FIG. 109 is a view similar to that of FIG. 108 showing the bottom seatcushion;

FIG. 110 is a view similar to that of FIG. 109 showing the front bottomportion;

FIG. 111 shows an exploded view of the left shoulder blade pad;

FIG. 112 shows a front perspective view of a steering wheel havingmodular switches;

FIG. 113 shows a front perspective view of the continuously variabletransmission (CVT) of the vehicle; and

FIG. 114 shows a cross-sectional view through lines 114-114 of FIG. 113.

DETAILED DESCRIPTION OF THE DRAWINGS

With reference first to FIGS. 1-10, the vehicle of the present inventionwill be described. As shown, the vehicle is generally depicted asreference number 2 which includes front wheels 4 and rear wheels 6.Front wheels 4 are comprised of rims 8 and tires 10, whereas wheels 6are comprised of rims 14 and tires 16. Wheels 4 and 6 support a vehicleframe which is shown generally at 20 and which supports a seating area22 comprised of a driver's seat 24 and a passenger seat 26. A cab frameis shown at 28 and generally extends over the seating area 22 to protectthe passengers from such objects as tree branches, etc. A 6-pointshoulder harness 30 (FIG. 5) is also positioned over each of the seats24, 26 although it is only shown in the figures as positioned over thedriver's seat 24 for clarity. A passenger grab bar 32 is provided forthe passenger in seat 26. As best shown in FIG. 2, vehicle 2 furtherincludes a steering assembly at 34 for steering front wheels 4 wherebythe steering assembly 34 includes a steering wheel 36 which is bothtiltable and longitudinally movable as described further herein.

Vehicle 2 further includes a front suspension at 40 (FIG. 2), which inthe present disclosure is a double A-arm suspension and further includesa rear suspension 42, which as shown in the present disclosure is atrailing arm-type suspension. A radiator 46 is provided for coolingpurposes of the powertrain. As shown best in FIGS. 3 and 4, powertrainis comprised of engine 50, a continuously variable transmission (CVT) 52(FIG. 4) and a shiftable transmission 76 (FIG. 7) which is operated by ashifter assembly 60 (FIG. 5). In a preferred version of the presentinvention, the vehicle is a four-wheel drive vehicle including a frontangled gear drive 70 (FIG. 9) having front stub shafts 72 coupled to thegear drive 70 for driving the front wheels 4. A rear angled gear drive76 (FIG. 7) is provided to drive half shafts 78 which drives rear wheels6. Finally, and with respect to FIG. 10, vehicle 2 includes an airintake system 80, an exhaust system 82 and a CVT cooling system 84.

With reference now to FIGS. 11-13, frame 20 will be described in greaterdetail. With reference first to FIG. 11, frame 20 is comprised of outerframe tubes 100 and inner frame tubes 102. Outer tubes include alongitudinally extending portion 104 and vertically extending portions106. Frame tubes 102 include horizontally extending portions 108 andvertically upstanding frame tubes 110. Outer frame tubes 112 extendforwardly and generally parallel with frame tubes 104 and couple toupright frame tubes 114. Frame tubes 114 support a U-shaped frame tube116 having couplers 118 to which cab frame 28 is attached. U-shaped tube116 is supported by a front frame portion 120 comprised of a fixed frontframe portion 122 and a removable front frame portion 124. Fixed frontframe portion 122 is comprised of three sets of upwardly extending frametubes, namely frame tubes 126, frame tubes 128 and frame tubes 130.Fixed frame portion also includes transverse frame members 132, 134 and136. Finally, fixed front frame portion 122 is comprised of longitudinaltube portions 140.

With reference still to FIG. 11, a seating support is generally shown at150 including transverse frame tubes 152 and 154 and longitudinal frametube pairs 156 and 158, which support the seats 24, 26 respectively asdescribed further herein. A tunnel portion 160 is provided between theframe tube pairs 156, 158 and allows for routing of cabling, etc. fromthe front of the frame to the rear of the frame. A belly pan 164 ispositioned under the seat frame 150 to protect the riders from rocks anddust as the vehicle traverses various terrain. It should be noted thatbelly pan 164 may also be viewed in FIG. 8 from an under side of vehicle2.

With reference now to FIGS. 11-13, a rear of the frame will bedescribed. With reference first to FIG. 11, a powertrain support area170 is provided including rearwardly extending frame tubes 172 andupwardly extending frame tubes 174. Frame tubes 174 extend upwardly andinclude brackets 176, to which a rear portion of cab frame 28 iscoupled, as further described herein. With reference now to FIG. 12, acab frame support area 180 is provided having a transverse tube at 182,which couples to forwardly projecting tube portions 174 a of frame tubes174. Transverse tube 182 is also coupled to frame tubes 106, 110.Brackets 186 couple to both frame tubes 174 a, 182 and include a baseportion 188 and an upper plate portion 190 having apertures 192therethrough with fasteners 194 on an inside thereof for receiving abolt, as described further herein.

With reference now to FIGS. 12 and 13, a utility bed support area 200will be described in greater detail. Support area 200 includestransverse tube 202 extending between upright frame tubes 110 and a rearplate 206 extends transversely of and is coupled to frame tubes 174. Achannel-shaped bracket 208 is coupled to plate 206, and together withframe tube 202, supports longitudinally extending frame tubes 210. Asshown in FIGS. 12 and 13, frame tubes 210 may be held in place by way offasteners 220 and 222.

With respect again to FIG. 11, door support brackets are provided onboth the driver and passenger side, whereby a bracket 224 and 226 extendforwardly from tube 106 on the driver's side and a bracket 224 and 238extend forwardly on the passenger side.

With reference now to FIGS. 14-18, a first embodiment of the removablefront frame portion 124 will be described. As shown in FIG. 14, acoupler 230 is provided which couples to frame tubes 108, 109 and 130and which provides an interface to the removable frame portion 124 asdescribed herein. With reference to FIGS. 15 and 16, the removable frameportion 124 includes longitudinal tube portions 234 which couple to afront plate 236. Plate 236 includes an upper bracket portion 238 havingapertures at 240. An L-shaped bracket arm 244 is coupled between tubes234 and plate 236. L-shaped bracket 244 includes an upper arm portion250 providing a mount for differential 70. A rear coupler 254 isprovided which is complementary with couplers 230 and is coupled toframe tubes 234. Coupler 254 can be a cast metallic member such asaluminum and could be attached to tubes 234 by way of fasteners,industrial adhesives and/or welding.

As shown best in FIG. 16, mounting brackets 260 and 262 are coupleddirectly to frame tubes 234 for mounting of the lower A-arms of thefront suspension 40. Brackets 264 and 266 (FIG. 15) are coupled to frametubes 140 for mounting the upper A-arms of the front suspension. Fixedfront frame portion 122 includes a mounting bracket 268 (FIG. 15) havingmounting apertures at 268 a.

With reference now to FIGS. 16-18, couplers 230 and 254 will bedescribed in greater detail. As shown best in FIG. 16, coupler 254includes a semi-circular opening 270 providing clearance for a driveshaft that couples to shaft 272 of differential 70. Coupler 254 alsoincludes indents 276 and apertures at 278.

As shown in FIGS. 17 and 18, couplers 230 include a base portion 280each having faces 282 and 284, each providing a set of coupling pegs286, 288 respectively, arranged in a circular pattern. Each set of thecoupling pegs 286, 288 are sized to be received in the inside diameterof tubes 109, 108 respectively, whereby the tubes are fastened tocouplers 230. Couplers 230 further include a semi-circular upstandingcoupler portion 290 which couples to frame tubes 130. Tubes 108, 109 and130 could be held in place by additional fasteners or could be welded orheld in place by industrial adhesives. L-shaped arms 300 also extendupwardly from body portion 280 and include horizontally extending walls302 having pegs 304 and apertures 306. It should be appreciated thatpegs 304 correspond with indents 276 of coupler 254 and that apertures306 align with apertures 278 when couplers 230, 254 are properlyaligned. As shown best in FIG. 18, couplers 230 further includeforwardly facing walls 310 having a through hole 312 and squareapertures 314.

With reference now to FIGS. 19-23, an alternate removable front frameportion 320 will be described in greater detail. As shown, removablefront frame portion 320 is similar to removable front frame portion 124with the exception that L-shaped brackets 244 are not included. Rather,brackets 322 for mounting the differential are coupled to frame tubes132 and 140, as in this embodiment, the differential 70 is not removedwith the removable front frame portion 320. Couplers 330 couple to frametubes 108, 109 and 130 in a similar manner as described above.

As shown in FIGS. 22 and 23, couplers 330 include a base portion 332each having faces 334 and 336, each providing a set of coupling pegs338, 340 respectively. Each set of the coupling pegs 338, 340 arearranged in a circular pattern and sized to be received in the insidediameter of tubes 109, 108 respectively, whereby the tubes 109, 108 arefastened to couplers 330. Couplers 330 further include a semi-circularupstanding coupler portion 342 which couple to frame tubes 130. Tubes108, 109 and 130 could be held in place by additional fasteners or couldbe welded or held in place by industrial adhesives. L-shaped arms 350also extend upwardly from body portion 332 and include horizontallyextending walls 352 having pegs 354 and apertures 356 (FIG. 23). Itshould be appreciated that pegs 354 correspond with indents 276 ofcoupler 254 and that apertures 356 align with apertures 278 whencouplers 230, 254 are properly aligned. As shown best in FIG. 22,couplers 230 further include forwardly facing walls 360 having a throughhole 362 and square apertures 364.

With reference now to FIGS. 24-26, a removable bearing assembly 370 willnow be described. As shown best in FIG. 24, removable bearing assembly370 is shown attached and spanning the longitudinal portions 108 offrame tubes 102 (FIG. 11). As shown, frame tubes 108 include brackets372 for coupling bearing assembly 370 to frame tubes 108. Removablebearing assembly 370 includes a channel-shaped support 374 having abracket 376 mounted thereto. As shown best in FIG. 26, bracket 376includes upper support walls 378 and a recessed wall at 380. Threadedopenings are provided at 382 which receive fasteners 384.

A bearing 386 is provided having an outer frame portion 388 with flangesat 390 having mounting apertures 392. As shown, drive shaft 400 includesa front drive shaft portion 402 and a rear drive shaft portion 404,where front drive shaft 402 includes splined outer shaft 406 and whererear shaft 404 includes a universal joint 408 having an internal splineat 410. It should be appreciated that front shaft portion 402 extendsforwardly to couple with front differential 70 (FIG. 14) and where reardrive shaft portion 404 extends rearwardly and couples with transmission56 (FIG. 7). As shown best in FIG. 26, bearing 386 includes an innerrotatable bearing 420, such that when in the fully assembled position ofFIG. 24, surface 422 of front drive shaft portion 402 and surface 424 ofrear drive shaft portion 404 engage bearing portion 420, with thesplined shaft 406 fully inserted into the splined coupling 410.

Thus, when in the fully assembled position of FIG. 24, and when removalof the drive shaft is necessary for service purposes, the belly pan 164(FIG. 8) is removed which provides access to the removable bearingassembly 370. Removal of fasteners 412 from their correspondingfasteners 414 on bracket 372 allows channel 374 to drop downwardly, suchthat the splined shaft 406 and splined coupling 410 disengage, allowingfor removal of both drive shaft portions 402, 404.

With reference now to FIGS. 27-29, cab frame 28 will be described ingreater detail. As shown, cab frame 28 generally includes frame tubes430, cross tubes 432, clamp assemblies 434, cross tube 436, clampassemblies 438 and pillar portions 440. As shown best in FIG. 28, frametubes 430 are shown including a front portion 444 having a coupler at446, a central portion 448 and a rear portion at 450, including adownwardly extending portion 451 having couplers at 452. Each of thefront 444, center 448, rear 450 and downwardly extending 451 sectionsare separated by an angled portion at 456, 458 and 459. Cross tubes 432and 436 include apertures at 460 and 462.

Clamp assembly 434 further includes upper and lower clamp halves 470 and472, where each clamp halve includes a channel 476 having a radiusedportion 478 and a generally straight section at 480. The radiusedsection 478 positions on the underside of angled portion 456, and thestraight portion 480 receives tube portion 444. The upper clamp portion470 is a mere image of clamp portion 472 to receive an upper portion ofthe radiused section 456 and front section 444. Clamp portion 470further includes an embossed section at 486 having apertures at 488. Anarcuate corner at 490 is provided which matches the radius of the crosstube 432. While upper and lower clamp halves 470 and 472 are shownexploded away from frame tubes 430, it should be understood that theyare welded together.

Inserts 494 are provided for insertion through an upper section andlower section of apertures 460, where each insert includes a headportion 500 with tubular sections at 502 and with apertures 504extending through the insert 494. Thus, inserts 494 are positioned inapertures 460 with the head portion 500 positioned on the outside ofcross tube 432 and with the tubular portions 504 extending into theapertures 460. Clamp halves 470, 472 are then positioned over the tubes430 with apertures 488 in alignment with apertures 504, whereuponfasteners 510 may be received through apertures 488 and to receivefasteners 512 at the opposite end thereof.

Cross tube 436 is coupled to frame tubes 430 in a substantiallyidentical manner as described above with respect to cross tube 432,where clamps 438 include clamp halves 520, 522, and inserts 524 includea head portion 526, tubular portions 528 and apertures 530 extendingtherethrough. Tubular portions 528 of inserts 524 are positioned intoapertures 462 of cross tube 436, whereupon clamp halves 520 and 522 maybe positioned above and below frame tubes 430 and cross tube 436.Fasteners 534 may be positioned through apertures 536 of clamp halve 438to receive fasteners 538 after fasteners 534 pass through clamp halve522. The stack up of the inserts 524 against each other within the crosstube 436 is shown in FIG. 29, whereby the inserts 524 are shownpositioned through cross tube 436, such that the inserts abut each otherand prevent the crushing of cross tube 436. Meanwhile, clamp halves 520and 522 are shown positioned over inserts 524 with fasteners 534, 538retaining the clamp halves 520, 522 and frame tubes 430 and cross tube436 together. It should also be appreciated that the cross sectionalview through cross tube 432 will look substantially identical to thecross section of FIG. 29, with the exception of the direction of frontsection 444 of tubes 430.

Pillar 440 is shown best in FIG. 28 as including an inner pillar portion540 and an outer pillar portion 542. As shown, inner pillar portion 540includes an upper flange portion at 544 having apertures 546. Innerpillar portion 540 also includes a lower aperture at 548. Outer pillarportion 542 also includes an upper flange portion 550 with apertures at552 and lower apertures at 554. Inner and outer pillar portions 540, 542align with each other as shown in FIG. 27, such that apertures 546 and552 are aligned. This also aligns aperture 548 with the left-mostaperture 554. A bracket 560 (FIG. 28) is coupled to each side of frametubes 430 whereby fasteners 564 are receivable through apertures 552,546 and 562. It should also be appreciated that fasteners (not shown)are receivable through apertures 554 of outer pillar portion 542 andreceived through apertures 192 (FIG. 12) for coupling with fasteners194. This couples the pillar portions 540 and 542 to the frame tubes 430and to the frame bracket 190 (FIG. 12).

It should be appreciated from the above description that the frame tubes430 are continuous one-piece members with bends at 456, 458 and 459 todefine the frame tubes as shown in FIG. 28. Also, the inner and outerpillar portions 540, 542 could be stamped and formed metallic members orcould be a cast material such as a cast aluminum.

With reference now to FIGS. 30-32 an alternate cab frame is shown at 570which can be used in the place of cab frame 28 as previously describedwith reference to FIGS. 27-29. Cab frame 570 generally includeslongitudinal tubes 572, cross braces 574, 575, front clamps 576, rearclamps 578 and pillar members 580. As shown in FIG. 31, tubes 572include forward portions 580, center portions 582, rear portion 584 andangled portion 586. A bent portion 588 is positioned between tubeportions 580 and 582; a bent portion 590 is positioned between tubeportions 582 and 584; and a bent portion 592 is positioned between tubeportions 584 and 586. A coupler 594 extends from tube portion 580 and acoupler 596 extends from tube portion 586.

Clamp members 576 are similar to clamp members 434 and include clamphalves 600, 602. Clamp halves 600 and 602 are identical to clamps 470,472 with the exception that clamps 600, 602 include an embossed sectionat 604 including apertures at 606. Cross tube 574 includes an insert at610 having apertures at 612. Clamp halves 600, 602 clamp to tubes 572 byway of fasteners 614 positioned through apertures 606, 612 and receivingfasteners 616. While upper and lower clamp halves 600 and 602 are shownexploded away from frame tubes 572, it should be understood that theyare welded together.

Clamps 578 include clamp halves 620, 622 and are substantially similarto clamp halves 600, 602 having embossed sections 624 and apertures at626. Inserts 630 are identical to inserts 610 and have apertures at 632.In a like manner, clamps 578 include fasteners 636, 638 to join thetubes 572 and cross tube 575 together in the configuration of FIG. 30.As shown in the cross sectional view of FIG. 32, inserts 630 include abody portion 640 for receipt of embossed sections 624. A reduceddiameter portion 642 is positioned within cross tube 575 and can be heldin place by such known techniques as fasteners, welding or industrialadhesives.

With reference now to FIG. 31, pillar 580 will be described in greaterdetail. As shown, pillar portion 580 is a substantially triangularconfiguration having an inner surface with substantially cylindricalinsets at 650 profiled to receive embossed sections 652 on tube members572. Fasteners 654 are received through embossed members 652 and arereceived in threadable openings 656. A lower end of pillar member 580includes extensions 660 having apertures 662 which align with apertures192 (FIG. 12) for coupling of pillar portion 580 to bracket portion 186.Pillar portion 580 includes a forwardly facing aperture 664 having athreaded lug 666 in alignment with aperture 664. Aperture 664 could beused for mounting a retractor in the event a 3-point harness is desiredas opposed to the 6-point shoulder harness 30 (FIG. 5). Fastenerassembly 668 could be provided for accessory mounting directly to thecab frame 570.

With reference now to FIGS. 32A-32C, another embodiment of cab frame isshown at 1250 which can be used in the place of cab frame 28 or 570 aspreviously described with reference to FIGS. 27-32. Cab frame 1250 issimilar to cab frame 570 and includes like longitudinal tubes 572, crossbrace 574, and front clamps 576. The rear clamps 1252, rear cross brace1254 and pillar members 1256 are different and will be described herein.

As shown best in FIG. 32B, rear clamps 1252 include a partiallycylindrical member 1260 having apertures at 1262, which as shown arecomplementary with embossed sections 652 so as to receive embossedsections 652 therein. Rear clamps are either welded over embossedsections or are held in place with industrial adhesive or other knownfastening techniques. Rear clamps 1252 further include integratedcouplers 1266 which are substantially similar in configuration ascouplers 594, 596. Cross tube 1254 includes a tube 1270 having couplers1272 at each end thereof which are complementary with couplers 1266.Fasteners 1274, 1276 attach the couplers 1266, 1272 together, andresultantly couple cross brace 1254 to longitudinal tubes 582. As shownin the cross sectional view of FIG. 32C, inserts 1272 include a bodyportion 1280 and a reduced diameter portion 1282 positioned within crosstube 1270 and can be held in place by such known techniques asfasteners, welding or industrial adhesives. It should also be understoodthat front cross brace 574 could be constructed such as rear brace 1254,together with rear clamps 1252.

With reference again to FIG. 32B, pillar portion 1256 will be describedin greater detail. As shown, pillar portion 1256 is similar to pillarportion 580 and includes a substantially triangular configuration havingan inner surface with substantially cylindrical insets at 1290 profiledto receive embossed sections 652 on tube members 572. Fasteners 1292 arereceived through embossed members 652 and are received into threadablefasteners 1294. A lower end of pillar member 1256 includes extensions1296 having apertures 1298 which align with apertures 192 (FIG. 12) forcoupling of pillar portion 580 to bracket portion 186.

With reference still to FIG. 32B, pillar portion 1256 includes aforwardly facing aperture 1300 having a threaded lug 1302 in alignmentwith aperture 1300. Aperture 1300 could be used for mounting a retractorin the event a 3-point harness is desired as opposed to the 6-pointshoulder harness 30 (FIG. 5). As in the case of pillar portion 580,pillar portion 1256 could be a forging or casting, such as aluminum orother strength metal.

With reference to FIGS. 33-37, a rear utility bed 670 of the presentinvention will now be described. Utility bed 670 is positioned within arear body portion 672, such that utility bed 670 is defined as aremovable tub which can be inserted and removed from the vehicle whendesired by the operator. As shown best in FIG. 34, the body portion 672includes an upper platform portion 674 having an opening 676therethrough formed by an upper perimeter wall 678 defined by a frontportion 678 a, angled portion 678 b, side portion 678 c, rear angledportion 678 d and end portion 678 e. Body portion 672 is supported bythe cross tube 182 of the frame, as best shown in FIG. 35.

As shown in FIGS. 36 and 37, removable tub 670 includes a floor portion680 which forms a perimeter around the inside of removable tub 670, asbest shown in FIG. 37. A raised portion 682 is defined with a pattern ofchannel sections 684 which in this embodiment extend in V-shapedchannels angled rearwardly. Removable tub 670 includes a front wall 690,angled front walls 692, side walls 694, angled rear walls 696 and a rearwall 698. As shown best in FIG. 36, removable tub 670 also includes anupper perimeter wall 700 having a front lip at 702, angled side lips704, side lips 706, rear angled lips 708 and rear lip at 710. It shouldbe appreciated that the removable tub 670 is slidably received in theopening 676 (FIG. 34) of the rear body portion 672 and that theperimeter wall 700 of the removable tub is supported by the perimeterwall 678 and longitudinal frame tubes 210 (FIGS. 13 and 35). Theremovable tub 670 can be latched in place by way of quarter turn lockingmembers 716 having handles 718, rotating latch members 720.

The removable tub 670 has defined drain holes, namely two drain holes724 at the rear thereof (FIGS. 35 and 36) and two at the front thereofat 726 (FIGS. 35 and 37), such that the channel 680 feeds into theopenings 724, 726 for drainage. It should also be noted that the drainholes 724, 726 are positioned such that the location of the waterdraining downwardly does not contact any hot surfaces or items of thevehicle that could be damaged by the water, such as electrical controlsof the vehicle.

Finally and with respect to FIG. 33, the combination of the tub portion670 and the rear body portion 672, define a stepped area 730 by way ofthe combination of the perimeter wall 700 and an inner wall 732. Thestepped are 730 is defined such that a distance between opposing walls732 of the rear body portion 672 is greater than a diameter of one orboth of the wheels 4, 6; and such that a distance between opposing walls694 of the tub portion 670 is less than a diameter of one or both of thewheels 4, 6. This allows for the storage of a spare wheel on the steppedarea 730.

With reference now to FIGS. 38-45, a seating adjustment mechanism 740will be described. As previously described, the driver's seat 24 andpassenger seat 26 are coupled to a seat frame 150. As described herein,seat adjustment mechanism 740 couples the seats 24, 26 to the seat frame150, while allowing them to move in a fore-and-aft direction, as well asto tilt. As shown best in FIG. 40, the seat adjustment mechanism 740comprises a longitudinally movable track system 742 and a seat mount 744coupled to the track system 742. As described herein, the longitudinallymovable track system 742 moves along the pairs of tubes 156 and 158.

With reference now to FIGS. 43 and 44, the track system 742 includes twochannels 748 which are virtually identical and include rollers 750 (FIG.44, as shown four rollers 750 per track) which are held in channels 748by way of fasteners 752. As shown in FIG. 44, the tracks are showndisposed without the longitudinal tubes 156, but it should beappreciated that the longitudinal tubes 156 would be positioned withinthe channels 748 and intermediate the pairs of rollers 750, such thatchannel 748 would move fore-and-aft under the cooperation of rollers 750on either side of tubes 156. In addition to the fasteners 752, and asbest shown in FIG. 44, each channel 748 includes a post 754 whichprovides a spacer between the plates of the channel 748 and whichreceives one of the fasteners 752 therethrough to attach a bracket 756having an elongate aperture at 756 a, as will be described furtherherein.

As shown best in FIG. 43, one of the longitudinal tubes 156 includes aplurality of longitudinally spaced openings 758 for locking the channels748 in various longitudinal positions. As shown best in FIG. 44, one ofthe channels has a cutaway portion at 760 coupled to an actuator 762,and a locator 764 (FIG. 43) is positioned between a rod 766 and thecutaway 760, where pegs 768 can align with the spaced openings 758.Thus, when actuator 762 is moved in the direction of arrow 770 in FIG.44, rod 766 moves pegs 768 away from openings 758, whereupon thechannels 748 may move along the longitudinal tubes 156 under thecooperation of rollers 750. As the cutaway 760 acts as a spring, releaseof the actuator 762 moves the pegs back to its original position andinto alignment with two of the openings at 750 to lock the seat in alongitudinal position. The steady state position of the pegs 768 is in alocking position within two selected openings 758. Although the locator764 is shown with two pegs any number may be used.

With reference again to FIG. 43, the tilt mechanism 744 includes innerframe members 780 and outer frame members 782, where each pair of framemembers 780 and 782 are coupled at a front end thereof by pegs 784 andat a rear thereof by way of a spaced rod 786. The inner and outer framemembers include U-shaped openings at 788 as described herein. Tiltmechanism 744 is coupled to channels 748 by way of upper and lower hingepairs 790, 792 whereby the hinge pairs reside between the frame members780, 782 on each side and apertures 794 and 796 align with threadedposts 798. Fasteners 800 can then be positioned over upper hinge 790 tocouple the hinge pairs 790, 792 to the channels 748. Each of the hingepairs 790, 792 includes an arcuate configuration at 802 and 804 allowingthe rotation of the rod 786 relative to the hinge pairs 790, 792. Thisallows the pair of frame members 780, 782 to rotate or tilt relative tothe channels 748. This also allows the tilt mechanism 744 to move withthe longitudinal movement of the track member 742 along longitudinaltubes 156.

The tilt mechanism also includes a locking device to hold the seats 24,26 in various tilt positions. This locking device is generally shown at810 (FIG. 43) to include a spacer rod 812, a bearing 814, a compressionspring 816, a lock device 818, a rotatory cam 820, an actuator 822 andan elongate fastener 824. Spacer rod 812 is coupled to channels 748 byway of flanges 830 coupled to a top of each channel whereby apertures832 are positioned over threaded members 836 and fasteners 838 couplethe spacer rod 812 to the channel members. As shown in FIG. 43, outerframe member 782 includes an extending portion 848 having serrated teethat 850. Coupler 818 includes complementary serrated teeth on an insidesurface thereof and a rotary cam face 854 on an outer surface thereof,that is complementary with rotary cam 820. The extension portion 848 ispositioned between bearing 814 and spring 816, such that compressionspring 816 presses coupler 818 outwardly under spring pressure whenrotary cam 820 is not engaged.

Actuator 822 is coupled to the assembly 810 by positioning fastener 824through the end of the actuator 822, through rotatory cam 820, throughcoupler 818, through compression spring 816, through extension member848, through bearing 814 and through tube 812. Fasteners 860, 862 couplethe assembly 810 together. Thus, when actuator member 822 is rotated,the rotary cam releases the compression against the extension 848 andthe tilt mechanism 744 may rotate between extreme contact positions withslot 870 of extension 848 and the fastener 824. When the user positionsthe seat in the proper tilt position, actuator 822 is activated toprovide contact between the rotary cams bringing the coupler 818 and theserrated teeth into contact to lock the seat into position.

As shown in FIGS. 41-43, the seat 24 may also be locked to the tiltmechanism 744. A shown, tilt mechanism 744 includes two latches 880(FIG. 42) having apertures 882 coupled to openings 884 (FIG. 43) offrame members 780. Each of the latches includes a latch clasp at 886, asdescribed herein. As shown in FIG. 42, seat 24 includes a seat base 890having slotted openings at 892 and a locking rod at 894. As shown bestin FIG. 41, locking rod 894 extends across and under the seat base 890.To attach seat 24, the two slots 892 may be positioned over the tubes784 and the seat may be rotated downwardly such that rod 894 is latchedinto place with the clasps 886 over a top of the rod 894, and with therod positioned in a saddled fashion in the openings 788, as shown inFIG. 41.

As shown in FIG. 45, a side view of the vehicle shows that the seatadjustment mechanism 740 has achieved both a tilt and longitudinalmovement of seats 24 and 26 with little vertical movement upwardly,advantageously maintaining the center of gravity as low as possible inthe vehicle, as the rider's weight in positioned in the seat. This isdue to the construction of the tilt mechanism being integrated into thetrack system, as well as the rollers 750 being positioned along sides ofthe longitudinal tubes 156. FIG. 45 also provides a view of the fueltank 898 which has a portion 898 a below the seat 26 and a portion 898 brearward of the seat.

With reference now to FIGS. 46-49, the shoulder harness 30 for thepassengers will be described. As shown best in FIG. 46, harness 30 isgenerally shown as a belt system 900 and including a single retractor902 coupled to cross tube 152. As shown, the retractor 902 is coupled tothe harness belt 900 which overlaps seat 24, as described herein. Withreference now to FIG. 49, cross tube 152 includes a bracket 906 coupledthereto, whereby retractor 902 can be coupled to bracket 906 whichpositions retractor forward of, and below, the seat 24. This providesthe weight of the retractor 902 at a position low in the vehicle tolower the center of gravity of the overall vehicle 2. The retractorincludes a single belt 910 which feeds rearwardly over a belt guide 912(FIG. 49) which is also coupled to cross tube 152. Belt guide 912includes guide walls 914 defining a belt passageway at 916 over whichthe belt 910 may move in a fore-and-aft direction.

As shown in FIG. 48, a strap loop is provided at 920 having a retainer922 coupled to cross tube 152 which is rearward of the seat 24. Straploop 920 further includes a loop ring 924 through which belt 910 is fed.Belt 910 extends upwardly forming a Y-configuration having two beltportions extending upwardly over the seat, namely belt portions 926 and928. As shown best in FIG. 46, belts 926 and 928 extend upwardly throughanother set of loops 930 coupled to cross tube 182, where loops 930 areidentical to loops 920 to guide the belts 926 and 928 over left andright shoulders of the driver, respectively.

With reference still to FIG. 46, harness 30 further includes a lap belt940 including belt portion 942 coupled at one end to a bracket 944attached to frame tube 112, and at the other end, to a buckle 946 havinga release button 948. An opposite lap belt 950 includes a tongue 952which may couple with buckle 946 to hold the lap belts 942, 950 in aconnected condition. As shown best in FIG. 47, lap belt portion 950couples at the opposite end to a clasp 956 attached to cross tube 152.As shown in both FIGS. 46 and 47, belt portions 926 and 928 includeconnecting portions 960 to couple the belt portions 926 and 928 tobuckle 946 and tongue 952 respectively. The lower end of belt system 900includes belt portions 960 and 962 which individually couple to thebrackets 756 (FIGS. 46 and 47). As belts 926 and 928 are directlycoupled to the retractor 902, and where the ends of belt portions 960and 962 are coupled to the seat attachment mechanism 740, the belts 926and 928 are self-adjusting with the movement of the seat either in thefore-or-aft direction. As the lap belts 942, 950 are coupled directly tothe frame at 944 and 956 (FIGS. 46 and 47), these belts may need to bereadjusted for various fore-and-aft positions. It is anticipated thatall or some of the belts would include tightening mechanisms to tightenor loosen the belts.

By providing the single retractor and the Y-loop at the rear of theseat, the harness 30 has several advantages. As mentioned above, theplacement of the retractor 902 at a position low in the vehicle lowersthe center of gravity, but at the same time the low mounting pointreduces lockups of the retractor. However, this also assures that bothshoulder harnesses lock together due to the Y-loop. This design alsoeliminates retractors normally positioned high and above the seatincreasing rearward visibility for the passengers. Also by positioningthe retractor in front of the seat, this allows a substantial length ofthe belt 910 (between the retractor and the Y-loop) allowing forsignificant variance in possible operator size and adjustability.Alternatively, the retractor 902 could be positioned under the seat.

With reference now to FIGS. 50-52, the air intake system of the vehiclewill be described. As shown best in FIG. 50, an air intake system of thevehicle includes air intake 84 for cooling of the CVT 52 and an airintake system 80 as air intake to the engine. As shown, air intakesystem 84 includes an intake bezel 984 which can be directly coupled tothe pillar portions 440 in a trapezoidal area 986 (see FIG. 27) of thepillar portion 440, where aperture 988 allows air into the bezel 984.Air is also drawn through louvers 990 and into bezel 984. Air extendsthrough bezel 984 and into duct 992 which is coupled directly to the CVT52 for drawing air into the CVT 52 for cooling purposes.

In a similar manner, a bezel 994 is provided on the passenger sidepillar portion 440 which couples to a duct 996 which is an intake to airfilter 998 (FIG. 52) which exits to duct 1000 having an outlet 1002 forintake to the engine. Air filter 998 is positioned directly behind theseats 24, 26 such that the removal of a protective panel 1004 whichprovides easy access to the air filter 998 as shown best in FIG. 52.

With reference now to FIGS. 53 and 54, the packaging of the headlightsrelative to the radiator will be described. As shown in FIG. 53,radiator 46 is coupled to the frame by way of a radiator frame 1010having a box shaped enclosure at 1012 to encompass the radiator 46 andside arms at 1014. A top bracket 1016 is provided coupled to U-shapedsupport 116 having a bracket 1018 conforming to a top of the radiator46. A headlight 1020 is positioned adjacent to the radiator where thelight has a diagonally shaped body portion 1022 (FIG. 54) and theelectronics of the headlight defines a staggered or notched designhaving a rear body portion 1024 and 1026 defining a notched portion at1028. As shown, radiator 46 is positioned in the notched portion 1028such that the rear portion 1026 and the remainder of the headlight 1020extends rearwardly of the radiator 46, such that a rearward most pointof the headlight 1020 is rearward of a forward most point of theradiator 46. This design maximizes the location of the radiator andresultantly, the approach angle at the front of the vehicle.

With reference now to FIGS. 55-57, a shifter mechanism 1030 will bedescribed in greater detail. As shown, shift mechanism 1030 generallyincludes a shift lever 1032, gate 1034, shift housing 1036 and actuator1038. As shown, shifter assembly 1030 is coupled between front and rearframe tubes 152, 154 and intermediate seats 24, 26. With reference nowto FIG. 57, shift lever 1032 includes a shift handle 1040 coupled to ashift rod 1042. Lever shaft 1042 includes a radiused portion 1044including a bearing carrier at 1046. A ball joint bearing 1048 ispositioned within an inner diameter 1050 of bearing carrier 1046 and isheld in place by snap ring 1052. A spring retainer 1054 is providedhaving a lower cylindrical portion 1056 and an upper arm 1058 having aspring retaining aperture at 1060. Shift rod 1042 also includes a lowerflange at 1064 having a square opening at 1066. In the embodiment shown,bearing 1048 is a ball joint bearing and spring retainer 1054 rotateswith the shift lever 1042. Finally, shift rod 1042 includes an eyelet at1070, and a spring 1072 is positioned between the eyelet 1070 and theaperture 1060 of spring retainer 1050. Tension spring 1072 biases theshift lever towards the driver within the gate 1034.

Shifter housing 1036 includes a lower flange at 1076 for mounting tofront cross tube 152 and a rear flange 1078 for mounting to rear crosstube 154. A gate support platform 1080 is provided which is flanked byupstanding walls 1082 having cylindrical supports 1084 which act as atrunnion for supporting shift lever assembly 1032. Namely, a shaft 1086extends through cylindrical members 1084 through bearing 1048, throughcylindrical portion 1056 of spring retainer 1054. A snap ring 1088 whichcouples to a groove 1090 in shaft 1086 retains the shaft 1086 and theshift assembly 1032 to the cylindrical members 1084. The actuator 1038includes a front head 1094 having a square shouldered fastener at 1096which cooperates with square opening 1066 and a fastener 1098 is coupledto threaded end 1100 to fix the actuator 1038 to the shift assembly1032.

With reference now to FIGS. 58-61, the passenger grab bar 32 will bedescribed in greater detail. With reference first to FIG. 11, the frameincludes a driver side bolster plate 1110, and a passenger side bolsterplate 1112 which couples a cross tube 1114 thereto. Bolster plate 1112is a stamped component which allows a lightweight solution and a customshape offering rigidity. Alternatively, bolster plate 1112 could be acasting. As shown in FIG. 58, brackets 1116 are coupled to the crosstube 1114 and lower brackets 1118 are coupled to brackets 1116. As shownin FIGS. 59 and 60, brackets 1118 include a flange portion 1122 and atubular receiver 1124. Tubular receiver 1124 includes a slotted opening1126 which extends to a front end of receiver 1124 (FIG. 58). Receiver1124 further includes lower flanges 1128 (FIG. 60) which receive arotary cam 1130 having an over center cam portion 1132. A detent 1134 isprovided in rotary cam 1130 which cooperates with detent opening 1136. Asleeve 1140 is provided which is received in opening 1138 and has tablocks 1142 which cooperate with apertures 1144 of sleeve 1124. Sleeve1140 has an opening 1146 (FIG. 61) at an underside thereof whichreceives the cam lock, as described further herein.

The grab handle 1150 of the assembly includes a U-shaped hand grip 1152which may be covered with a grip portion, such as a thermos-plasticrubber or foam member, and two elongate attachment rods 1154. As shownbest in FIG. 61, a lower side of attachment rods 1154 includes scallopeddetents 1156. A free end of each of the rods 1154 includes an opening1160 (FIG. 58) with an aperture 1162 (FIG. 60) adjacent a free end ofthe rods 1154. A leaf spring 1164 includes a guide tab 1166 positionedon one of the legs of the leaf spring 1164 and when positioned withinopening 1160 of rod 1154, guide tab 1166 protrudes through aperture1162, as best shown in FIG. 58.

Thus, when rods 1154 are inserted through sleeve 1140 and into tube1124, the guide tab 1166 is positioned in the guide slot 1126 and whenthe rods 1154 are moved to the fully inserted position, guide tabs 1166protrude beyond the slot 1126, as shown in FIG. 58. The grab bar 1150however, may be moved to multiple other positions closer to the seat ofpassenger by rotating the cam locks 1130 downwardly, disengaging therotary cam 1132 from the scalloped portions 1156, and aligning a newscalloped portion 1156 with the rotary cam over center cam 1132 andmoving the rotary cams 1130 back to the locked position shown in FIG.58.

As shown in FIG. 62, steering assembly 34 is shown with steering wheel36. Steering assembly generally includes a power steering motor 1170, aframe portion 1172, a wiring housing 1174, and a disengagement lever1176. Disengagement of the lever 1176 allows the frame 1172 to tilt upand down according to the arrow directions 1178 and 1180. The steeringwheel 36 is also longitudinally movable in the directions of arrow 1182.Spring 1184 provides a biasing force in the position of arrow 1178.

As shown in FIGS. 63-66, the steering assembly has been modified toallow power to interface to the front of the steering wheel for suchitems as control features, yet allow the steering wheel to rotate,without the use of a clock spring. As shown best in FIG. 63, thesteering assembly 34 is shown with the wiring housing 1174 partiallybroken away to show the internal electrical cord 1186. Housing 1174includes a tubular portion 1188 and a plate portion 1190. A cap 1192 ispositioned over the plate portion 1190. As shown in FIG. 64, the cord1186 has a portion 1194 extending from the housing 1174 and a portion1196 which extends under the cap 1192.

With reference now to FIGS. 65 and 66, the cord portion 1196 will bedescribed in greater detail. As shown, the cord 1186 extends through anopening 1200 defined at the intersection of the tubular portion 1188 andthe plate portion 1190. The cord portion 1196 extends around thesteering column 1202 and is wrapped in the direction of arrow 1204. Thecord is wrapped to a position 1196 a, where it extends laterally at 1196b, and then forms a portion 1196 which extends rearwardly and interfacesthe front portion 1210 of the steering wheel 36. In this way, a robustyet sealed connection is provided which improves over the clock-springstyle connections used in prior vehicles. This design has proveneffective in the environment intended for the vehicle described herein,where dust and dirt may be present.

With reference now to FIGS. 67 and 68, a door assembly 1220 of thevehicle is shown, including a body portion 1222 and an inner frameportion 1224 (FIG. 68). Body portion 1222 is generally V-shaped,including an upper leg 1226 and a lower leg 1228 defining an opening1230 therethrough allowing escape of the air in the cabin to moveoutwardly and to create an air flow therethrough. Opening 1231 at thefront end thereof also provides an area for air to escape from thecabin. Frame 1224 is hingedly coupled to the frame brackets 224 and 226at a rear side of the door 1220 and is latched to the bolster plate1110. Thus, the door swings outwardly about hinges 1232, 1234 butlatches at the front end thereof.

With reference now to FIGS. 69-72, an alternate steering assembly willbe described which is an alternative to that which is shown in FIGS.62-66. Steering assembly 1350 is shown with steering wheel 1352.Steering assembly 1350 generally includes a power steering motor 1170(FIG. 62), a frame portion 1354, a wiring housing 1356, and adisengagement lever 1358. The steering wheel 1352 is also longitudinallymovable in the directions of arrow 1364. Springs 1370 provides a biasingforce in the position of arrow 1360.

As shown in FIGS. 69-72, the steering assembly has been modified toallow power to interface to the front of the steering wheel 1352 forsuch items as control features, yet allow the steering wheel to rotate,without the use of a clock spring. As shown best in FIG. 69, thesteering assembly 1350 is shown with the wiring housing 1356 partiallybroken away to show the internal electrical cord 1372. Housing 1356includes a tubular portion 1374 in which the cord 1372 extends. A capportion 1376 of the wiring housing 1356 is positioned adjacent to thesteering wheel 1352. As shown in FIGS. 70 and 72, a cup portion 1380 iscoupled to the backside of the steering wheel 1352 by way of fasteners1382. The cup portion 1380 includes a wiring outlet 1384 extending froma backside through to the frontside of the cup portion 1380. As shown inFIGS. 69 and 70, the cord 1372 has a portion 1390 extending from thehousing 1356 and a portion 1392 which extends under the cap portion 1376and then protrudes though the wiring outlet 1384.

With reference now to FIG. 72, the cord 1372 will be described ingreater detail. As shown, the cord 1372 extends through the tubularportion 1374 and into the cap portion 1376. The wiring housing 1356includes an inner diameter wall 1396 which together with an innerdiameter 1398 of cap portion 1376, defines an annular opening 1400. Thuswhen steering wheel 1352 turns, cup portion 1380 turns with the steeringwheel 1352 and the cord 1372 is wrapped around the inner diameter wall1396 and moves within the annular opening 1400. The cord 1372 can expandand contract due to its coiled configuration and may be covered by asleeve 1402 for sealing purposes. As the tubular portion 1374 ispositioned along the side of the steering column, a gauge may bepositioned on the cap portion and be movable therewith. Alternatively,the gauge may be positioned on the top of the steering column.

As shown best in FIGS. 69 and 71, steering assembly 1350 includes ahousing 1410 from which steering post 1412 extends. Steering post 1412extends through the wiring housing 1356, though the cup portion 1380 andthrough an opening 1414 of the steering wheel 1352 (FIG. 70). A fastener1416 couples with the threads 1418 (FIG. 71) on the steering post 1412.It should be understood that moving the lever 1358 allows the housing1410 to rotate in the direction of arrows 1360, 1362 (FIG. 69) relativeto frame portion 1354. This also allows the steering post 1412 to movelongitudinally relative to the remainder of the steering assembly. Adecorative cover portion 1420 can be coupled to the steering wheel 1352to cover fastener 1416. In this way, a robust yet sealed connection isprovided which improves over the clock-spring style connections used inprior vehicles. This design has proven effective in the environmentintended for the vehicle described herein, where dust and dirt may bepresent. Also a gauge (see FIG. 3) can be mounted to an upper surface1422 and tilt with the steering assembly 1350 but not telescope. Thisself adjusts the position of the gauge 1424 as the rider adjusts thetilt position of the steering assembly 1350.

With reference now to FIGS. 73-75, cab frame 1425 will be described ingreater detail. As shown, cab frame 1425 generally includes frame tubes1430, cross tube 1432, bracket assemblies 1434, cross tube 1436, bracketassemblies 1438 and pillar portions 1440. As shown best in FIG. 74,frame tubes 1430 are shown including a front portion 1444 having acoupler at 1446, a central portion 1448 and a rear portion at 1450,including a downwardly extending portion 1451 having couplers at 1452.Each of the front 1444, center 1448, rear 1450 and downwardly extending1451 sections are separated by an angled portion at 1456, 1458 and 1459.

Bracket assemblies 1434 includes flanges 1470 and 1472, where eachflange is coupled to a channel 1476 for receiving the cross tube 1432.In a like manner, bracket assemblies 1438 includes flanges 1478 and1480, where each flange is coupled to a channel 1482 for receiving thecross tube 1436. The cross tubes 1432 and 1436 include inserts 1490coupled to ends of the tubes 1343 and 1436, and are received in thechannels as shown best in FIG. 74. As shown best in FIG. 75, inserts1490 include apertures 1494, for receiving fasteners 1496, which coupleto counter fasteners 1498.

Pillar 1440 is shown best in FIG. 74 as including a front tube 1500 anda rear tube 1502 with connecting tubes 1504, 1506 and 1508. Lowercouplings 1510 allow the cab frame 1425 to be coupled to the vehicleframe.

It should be appreciated from the above description that the frame tubes1430 are continuous one-piece members with bends at 1456, 1458 and 1459.Also, the inserts 1490 could be a cast material such as a cast aluminum.

With reference now to FIGS. 11 and 76-78, an alternate passenger grabbar 1520 will be described in greater detail. With reference first toFIG. 11, the frame includes a driver side bolster plate 1110, and apassenger side bolster plate 1112 which couples a cross tube 1114thereto. Bolster plate 1112 is a stamped component which allows alightweight solution and a custom shape offering rigidity.Alternatively, bolster plate 1112 could be a casting. As shown in FIGS.76 and 77, tubes 1522 are coupled to the cross tube 1114 and to lowerbrackets 1523 are coupled to tubes 1522. As shown in FIG. 77, brackets1523 include a tubular receiver 1524, where tubular receiver 1524includes flanges 1528 (FIG. 78) which receive a rotary cam 1530 havingan over center cam portion 1532. A sleeve 1540 is provided which isreceived in opening 1538 and has tab locks 1542 which cooperate withapertures 1544 of tubular receiver 1524. Sleeve 1540 has an opening 1546(FIG. 78) at a side thereof which receives the cam lock 1530, asdescribed further herein.

A grab handle 1550 of the assembly includes a U-shaped hand grip 1552which may be covered with a grip portion, such as thermos-plastic rubberor a foam member, and two elongate attachment rods 1554. As shown bestin FIG. 78, an inside of attachment rods 1554 includes scalloped detents1556. A free end of each of the rods 1554 includes an aperture 1562. Aleaf spring 1564 includes a guide tab 1566 positioned on one of the legsof the leaf spring 1564 and when positioned within open end of rod 1554,guide tab 1566 protrudes through aperture 1562.

Thus, when rods 1554 are inserted through sleeve 1540 and into tubularreceiver 1524, the guide tab 1566 is positioned in a guide slot 1570 andwhen the rods 1554 are moved to the fully inserted position of FIG. 77,guide tabs 1566 protrude beyond the slot 1570, as shown in FIG. 77. Thegrab bar 1550 however, may be moved to multiple other positions closerto the seat of passenger by rotating the cam locks 1530 inwardly,disengaging the rotary cam 1532 from the scalloped portions 1556, andaligning a new scalloped portion 1556 with the rotary cam over centerportion 1532 and moving the rotary cams 1530 back to the lockedposition. It should be understood that the guide tabs 1566 arepositioned in the guide slot 1570 only when the grab bar 1550 is in thefull rearward position, closest to the passenger, and forms a stop sothat the grab bar cannot be pulled out of the chassis.

With reference now to FIGS. 79-80, an alternate removable front frameportion 1620 will be described in greater detail. As shown, removablefront frame portion 1620 is similar to removable front frame portion 320(FIG. 20) with the exception that brackets 1622 for mounting thedifferential include slotted openings 1624 which allows the front finaldrive 70 to be suspended from the brackets 1622. Removable portion 1620also has frame tubes 234 having a coupler 254 which couples to thecoupler 330 in a similar manner as described above.

With reference now to FIGS. 81-82, a removable bearing assembly 1670will now be described. As shown, removable bearing assembly 1670 isshown attached and spanning the longitudinal portions 108. In thisembodiment however, the recessed wall at 1680 has a window 1682, whichprovides direct access to bearing 386, whereas recessed wall 380 wassolid (see FIG. 26). The removable bearing assembly 1670 is otherwisesubstantially identical to that shown and described in relation to FIGS.24-26.

With reference to FIGS. 83-85, a cooling system of the vehicle will beshown and described. As shown, cooling system is shown as 1700 which isgenerally comprised of a radiator shroud 1702, radiator 1704 and fan1706. As shown best in FIG. 85, shroud 1702 is comprised of an upperwall at 1710, side walls at 1712 and a lower wall at 1714 where wall1710-1714 define an opening 1716 which provides access for cooling airagainst radiator 1704. Side walls 1712 include flanges 1720 and 1722 forcoupling with complimentary flanges 1724 and 1726 (FIG. 84)respectively. Upper wall 1710 includes a defined pocket at 1730 which asshown in FIG. 83, provides a mounting location for voltage regulators1732. Voltage regulators are mounted to a bracket (not shown) whichoverlies the pocket 1730 and locates the voltage regulators in thepocket 1730 in the position shown in FIG. 83. As the shroud 1702 facesthe front of the vehicle, air is moved into shroud 1702 across theradiator 1704 and through fan 1706. As voltage regulators 1732 sit inthe direction of air flow, the air flow also cools the voltageregulators.

A shown in FIGS. 83 and 84, latches 1734 extend forwardly from fanhousing 1735 and latch to radiator 1704 when in the position of FIG. 83.Shroud 1702 includes a notch 1736 for clearance which receives a leadingedge of the latch 1734 as best shown in FIG. 83.

With reference now to FIGS. 86-99, an alternate seating adjustmentmechanism will be described which is an alternative to that shown inFIGS. 38-45. As shown, seating adjustment mechanism is shown as 1740which allows the seat adjustment in both the for and at direction aswell as the tilt direction. In the embodiment shown in FIG. 86, the forand at adjustment is substantially the same as that shown in FIGS. 38-45and will therefore not be described in further detail with respect toFIG. 86. However, the tilt mechanism 1734 is somewhat different and willbe described.

As shown best in FIG. 91, seat adjustment mechanism 1740 includeslongitudinally movable track systems 1742 which are substantiallysimilar to that shown in FIG. 43. The tilt mechanism 1744 includes innerframe members 1780 and outer frame members 1782 and in thisconfiguration, allows only three discreet positions of tilt by way ofapertures 1784 a, 1784 b and 1784 c (FIG. 91). A bracket 1786 is coupledto the top of the longitudinally movable track systems 1742 to which afastener 1788 is fixed. Fastener 1788 is internally threaded and can bealigned with any of the apertures 1784 a, 1784 b or 1784 c by rotatingthe frame members 1780 and 1782. Fasteners 1800 are therefore providedwhich can be positioned into any of the apertures 1784 a-1784 c and bethreadably engaged with fasteners 1788 to lock the frame members 1780and 1782 in any one of the three tilt positions.

In this embodiment, a release mechanism 1820 is also provided coupled tothe bottom of the seat 24 as shown best in FIG. 92 which is positionedintermediate the longitudinally movable track members 1742. As will bedescribed, release mechanism 1820 moves latches 880 rearwardlydecoupling the latches 880 from locking rod 894. As shown best in FIG.94, release mechanism 1820 is coupled to the bottom of the seat 24whereby seat 24 includes a front boss 1826 and rear bosses 1828 wherefront boss 1826 includes a threaded opening 1830 and rear bosses 1828include threaded openings 1832. Release mechanism 1820 is coupled to thebottom of the seat 24 by way of a front fastener 1834 which couples tothreaded opening 1830 and fasteners 1836 which couple to threadedopenings 1832.

With reference now to FIGS. 95-97, release mechanism 1820 will bedescribed in greater detail. As shown, release mechanism 1820 generallyincludes a tray portion 1840, a release member 1842, a link 1844 and anactuator 1846. Tray portion 1840 includes a lower wall 1850, front endwall 1852, side walls 1854 and upright portions 1856 which extend fromside walls 1854. Front wall 1852 defines an arcuate ledge at 1860, andupright portions 1856 define bearing portions 1862. Release portion 1842includes a lever portion 1870 extending forwardly from a shaft portion1872 and leg portions 1874 extend downwardly from shaft portion 1872. Itshould be appreciated that shaft portion 1872 cooperates with arcuateledge 1860 and is rotatable therewith. Actuator 1846 includes a bodyportion 1880 having shaft portions 1882 extending outwardly therefromand which are profiled to be rotatably received in bearing portions1862. Leg portions 1886 extend downwardly from body portion 1880 andhave apertures 1888 extending therethrough. An actuator portion 1890extends upwardly from body portion 1880 and extends transversely of bodyportion including a contact surface at 1892.

Link portion 1844 includes a front coupling at 1900 having an apertureat 1902. A rear coupling 1906 has an aperture at 1908. A pin 1910 isreceivable through apertures 1912 of arms 1874 and through aperture 1902of coupling 1900. A circlip 1914 is received in a groove 1916 of pin1910. A pin 1920 is receivable through apertures 1888 of actuator member1846 and through apertures 1908 of link member 1844 where a circlip 1924is receivable in a groove 1926 of pin 1920.

With reference now to FIGS. 98 and 99, when the lever portion 1842 ismoved upwardly in the direction of arrow 1930 to the position shown inFIG. 99, link 1844 is moved in the direction of arrow 1932 which causesa counter rotation of actuator 1846 in the rotation of arrow 1934. Thisrotation causes contact surface 1892 to engage with latches 880 (FIG.92) and rotating them to release from rod 894.

With reference now to FIGS. 87, 89 and 90, the movement of passengerseat 26 will be described in greater detail. With reference first toFIG. 87, passenger seat 26 does not have a longitudinally movable tracksystem such as 1744 as in the driver's seat. Rather, the passenger seathas two longitudinally positions for the seat 26 but they are fixedpositions as described herein. Also, the seat 26 has the same tiltpositions as the driver's seat 24 as described herein.

As shown in FIGS. 89 and 90, the passenger seat does not include thelongitudinal tubes 156 but rather has outer mounting rails 1940 andinner mounting rails 1942. Outer mounting rails 1940 include twolongitudinally spaced apart fasteners 1944 coupled to the outside of therails 1940 and outer rails also include two longitudinally spaced apartset of apertures at 1946 including pairs of threaded openings at 1946 a,1946 b and 1946 c. Thus to position the passenger seat 26 in the seatframe 150, the outer rail 1782 (FIG. 87) has an aperture alignable withone of the fasteners 1944 (FIG. 89) and includes a second aperturealignable with one of the apertures 1946 a, 1946 b or 1946 c.

With reference now to FIGS. 100-105, an air intake system of the vehiclewill be described. As shown best in FIGS. 100 and 101, an air intakesystem of the vehicle includes air intake 1950 for cooling of the CVT 52and an air intake system 1952 as air intake to the engine. As shown, airintake system 1950 includes an intake bezel 1954 which can be directlycoupled to the pillar portion 1440, where air is drawn through louvers1960, 1960 a and 1962 and into bezel 1954. Air travels through bezel1954 and into duct 1958 which is coupled directly to the CVT for drawingair into the CVT for cooling purposes. As shown best in FIG. 101, bezel1954 has an inner intake surface 1960 and an outer intake surface 1962,for receiving air therein in the direction of the arrows 1966 and 1968,respectively. Inner surface 1960 includes a portion 1960 a, that slantsat least partially outward such that air is received in the bezel 1954when the air moves in the direction of arrows 1970.

In a similar manner, a bezel 1980 is provided on the passenger sidepillar portion 1440 which couples to a duct 1982 which is an intake toair filter 1984 (FIG. 101) which exits to duct 1986 having an outlet forintake to the engine. As shown in FIGS. 103-105, air filter 1984 ispositioned directly behind the seats 24, 26 such that the removal of aprotective panel 1990 which provides easy access to the air filter 1984as shown best in FIG. 104. As shown best in FIG. 101, bezel 1980 has aninner intake surface 1994 and an outer intake surface 1996, forreceiving air therein in the direction of the arrows 1998 and 2000.Inner surface 1994 includes a portion 1994 a, that slants at leastpartially outward such that air is received in the bezel 1980 when theair moves in the direction of arrows 2002.

As shown in FIG. 102, debris screens 2006 a and 2006 b could be added tocover the inner surface portions 1960 a and 1960 b, while an outerdebris screen 2008 could cover the outer surface 1962.

As shown in FIGS. 103-105, the removable panel is shown removed,accessing the air filter 1984, when removable panel 1990 is positionedabove a lower panel portion 2010. Removable panel 1990 could have ¼ turnfasteners 2012 for easy removal and installation.

With reference now to FIGS. 106-111, the construction of seats 24, 26will be described in greater detail. With reference first to FIG. 106,driver seat 24 will be described, and it should be understood thatpassenger seat 26 is substantially identical to the construction ofdriver seat 24. Driver seat 24 is comprised of a shell 2020 havingindividual pad portions attached thereto. Namely, a right shoulder bladeportion 2022, left shoulder blade portion 2024, lumbar portion 2026 andseat bottom 2028 are coupled to the shell 2020. A head rest 2030 is alsopositioned above the shoulder blade portions 2022 and 2024. Withreference now to FIG. 108, shell portion 2020 includes left-hand clips2040 and right-hand clips 2042. More particularly, left-hand clips 2040include clips 2040 a, 2040 b, 2040 c and 2040 d. At the same time, clips2042 include clips 2042 a, 2042 b, 2042 c and 2042 d. Meanwhile, thebackside of pad portion 2024 includes catches 2050 a-2050 d where eachof the catches engages with complimentary hooks 2040 a-2040 drespectively.

With reference to FIG. 109, shell portion 2020 includes catches 2060 aand 2060 b which couple with hooks 2062 a and 2062 b respectively toretain the lumbar portion 2026 within shell 2020. As shown in FIG. 110,shell portion 2020 includes a hook 2070 which receives a catch 2072 onthe lower side of seat bottom 2028.

With reference now to FIG. 111, the construction of the left shoulderblade portion 2024 is shown and is illustrative to the possibleconstruction of all of the pad portions 2022-2030. As shown, an innerframe portion is shown at 2090 which carries the catches 2050 a-2050 d.The frame portion 2090 could be a composite of plastic type materialswith metallic catches 2050 a-2050 d or could be comprised of materialssuch as aluminum. An outer shell portion 2094 is provided wherebywindows 2096 are provided such that window 2096 a allows catch 2050 a toprotrude therethrough, window 2096 b allows catch 2050 b to protrudetherethrough, window 2096 c allows catch 2050 c to protrude therethroughand window 2096 d allows catch 2050 d to protrude therethrough.Meanwhile, pad portion 2098 may be coupled to the combination of members2090, 2094 and provide the padding and/or cushion for seat 24. Rivets2099 may also be added to increase the retention of pad portions2022-2030.

With reference to FIG. 112, a steering wheel 2100 is shown with modularcontrol buttons 2102 for adding and control of aftermarket parts. Thebuttons 2102 are not pre-wired to the wheel, but all wires go throughone cord.

With reference now to FIGS. 113 and 114, the CVT 52 will be described.As shown, CVT 52 includes a CVT cover comprised of an inner cover 2110and an outer cover 2112. The inner cover has a plurality of bosses at2114 and the outer cover 2112 has a plurality of bosses at 2216.Fasteners 2118 couple the inner and outer covers 2110, 2112 at each ofthe pairs of bosses 2114, 2116, as more fully described with referenceto FIG. 114. As shown in FIG. 114, boss 2114 has a mounting face 2120though which a threaded aperture 2122 extends. Boss 2116 has an innercavity 2128, an inner shoulder 2130, a mounting face 2132, an outer face2134 and an aperture 2136. Fastener 2118 has a head portion 2140 havingan inner shoulder 2142, a shank portion 2144, a barb 2146 and a threadedportion 2148. Barb 2146 has a leading edge 2150 and a rear shoulder2152.

Barb 2146 is profiled to be received into aperture 2136 and into cavity2128, but be retained in place once the barb 2146 gets beyond theaperture 2136, as the outer diameter of the barb 2146 is greater thanthe inner diameter of the aperture 2136. Thus, when the fastener isbacked out (to the right as viewed in FIG. 114) shoulder 2152 will abutthe inner shoulder 2130 of boss 2116. Furthermore, fastener is profiledsuch that it can be fully disengaged from the inner housing 2110, andremain coupled with the outer housing. This is due to the profile of thefastener in that, from the fully engaged position (the position shown inFIG. 114) the fastener can move a distance of X₁, that is, the distancebetween the shoulder 2152 and the inner shoulder 2130. The distance X₁is greater than the distance (X₂) that the fastener 2118 needs to travelto be unthreaded from the threaded aperture 2122.

Thus, the design provides ease of maintenance as the fasteners 2118always remain coupled to the outer housing 2112, even when they aredisconnected from the inner housing 2110. When the outer cover 2112needs to be reattached to the inner housing 2110, each fastener 2118 isalready aligned with the corresponding boss 2116 and aperture 2122.

While this invention has been described as having an exemplary design,the present invention may be further modified within the spirit andscope of this disclosure. This application is therefore intended tocover any variations, uses, or adaptations of the invention using itsgeneral principles. Further, this application is intended to cover suchdepartures from the present disclosure as come within known or customarypractice in the art to which this invention pertains.

1. A vehicle, comprising: a frame; front and rear wheels; and a steeringassembly which both tilts and telescopes, the steering assemblyincluding: a frame portion; a steering column; a wiring housingextending generally along the steering column; a disengagement member,where the disengagement member allows the steering column to tilt up anddown; a steering wheel coupled to the steering column; and a coiled wireextending through the wiring housing with an end of the coiled wireterminated within the steering wheel, whereby the coiled wire can expandand contract within the wire housing for tilt and telescope and can atleast partially wrap around the steering column during turning of thesteering wheel.
 2. The vehicle of claim 1, wherein the wiring housingincludes a tubular portion and a plate portion, the plate portionpositioned between the tubular portion and the steering wheel.
 3. Thevehicle of claim 2, wherein the wiring housing further includes a cappositioned over the plate portion.
 4. The vehicle of claim 3, wherein aportion of the coiled wire is positioned forward of the cap.
 5. Thevehicle of claim 4, wherein the portion of the coiled wire extendsaround the steering column.
 6. A steering assembly, which both tilts andtelescopes, comprising: a frame portion; a steering column; a wiringhousing extending generally along the steering column; a disengagementmember, where the disengagement member allows the steering column totilt up and down; a steering wheel coupled to the steering column, andan electrical wire extending through the wiring housing with an end ofthe electrical wire terminated within the steering wheel, whereby atleast a portion of the electrical wire is coiled and the coiled portioncan expand and contract within the wire housing for tilt and telescopeand can at least partially wrap around the steering column duringturning of the steering wheel.
 7. The steering assembly of claim 6,wherein the wiring housing includes a tubular portion extending alongthe steering column and a plate portion, the plate portion positionedbetween the tubular portion and the steering wheel.
 8. The steeringassembly of claim 7, wherein the wiring housing further includes a cappositioned over the plate portion.
 9. The steering assembly of claim 8,wherein the electrical wire includes a first portion extending from thewiring housing and a second portion extending under the cap.
 10. Thesteering assembly of claim 9, wherein the second portion is coiled. 11.The steering assembly of claim 9, wherein the frame portion includes afirst portion pivotable relative to a second portion.
 12. The steeringassembly of claim 11, wherein a spring is coupled between an upperportion of the first portion and the second portion.
 13. The steeringassembly of claim 11, wherein the wiring housing is coupled to the firstportion of the frame portion.
 14. A steering assembly, which both tiltsand telescopes, comprising: a steering column; a wiring housingextending generally along the steering column; a disengagement member,where the disengagement member allows the steering column to tilt up anddown; a steering wheel coupled to the steering column, and an electricalwire extending through the wiring housing with an end of the electricalwire terminated within the steering wheel, whereby at least a portion ofthe electrical wire is sealed within the wiring house.
 15. The steeringassembly of claim 14, wherein the electrical wire is configured to movein tension.
 16. The steering assembly of claim 15, wherein theelectrical wire has a coiled configuration.
 17. The steering assembly ofclaim 16, wherein the electrical wire extends circumferentially about atleast a portion of the steering column.
 18. The steering assembly ofclaim 17, wherein the electrical wire extends circumferentially about amajority of the steering column.
 19. The steering assembly of claim 18,wherein the electrical wire extending circumferentially about thesteering column is sealed within the wiring housing.
 20. The steeringassembly of claim 19, wherein the wiring housing is at least partiallydefined by a forward plate and a rearward enclosure sealed to a rearwardsurface of the steering wheel.